In pile foundation construction, are you still troubled by the low efficiency, noise disturbance and high cost of pile head breaking? Say goodbye to traditional cumbersome methods. The modular hydraulic Pile Breaker Machine brought by YG Machinery, with static pressure breaking technology, provides a brand-new efficient, economical and environmentally friendly solution for concrete pile breaking.【WhatsApp/WeChat/Phone】+86 13837122632
Concrete Pile Breaker Parameters
| Module Number | PCS | 4 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 |
| Combination of the total weight | KG | 1600 | 2640 | 2970 | 3300 | 3630 | 3960 | 4290 | 4620 | 4950 | 5280 | 5610 | 5940 |
| Pile diameter range | mm | 400-600 | 600-800 | 800-1000 | 1000-1150 | 1150-1300 | 1300-1500 | 1500-1650 | 1650-1800 | 1800-1970 | 1970-2200 | 2200-2360 | 2360-2500 |
| Hydraulic excavator | T | 20T-30T | 30T-40T | Hydraulic system/pump station | |||||||||
| Max.Thrust | 300KN | Max.Cylinder required | 20L/min | Machinery Tonnage | ≥20T | Location pinΦ35 | |||||||
| Max.Cylinder Trip | 300mm | Chisel diameter | 110mm | Single module weight | 335KG | ||||||||
| Max.Cylinder Pressure | 300MPa | Max.Hoist Capacity | ≤500mm | Single module size | 1015*865*340mm | ||||||||
Pile Breaker Machine Advantages
Compared with the old methods relying on manual work and impact, the YG hydraulic pile breaker machine has achieved an all-round surpass in efficiency, quality, cost, environmental protection and safety.
- Ultimate efficiency, rewriting the construction rhythm: Traditional manual breaking of one pile head takes several hours or even a whole day, while the YG equipment completes flat cutting in only a few minutes through multi-cylinder synchronous radial static pressure. This exponential improvement in efficiency is of decisive significance for intensive pile group projects with tight construction schedules.
- Non-destructive breaking, safeguarding the quality of pile foundations: As an advanced concrete pile breaker, its static pressure technology makes concrete crack in an orderly manner from the inside, with a flat section, which can well protect the main reinforcement of the pile body from damage, completely eliminate the potential harm to the integrity of the pile body caused by impact vibration, and ensure the quality foundation of the long-term engineering project.
- Comprehensive cost reduction, highlighting long-term value: Although there is an initial investment, the significant reduction in labor, the obvious shortening of the construction period, the almost zero rework rate and low maintenance cost have led to a substantial decrease in the total cost of the project’s whole life cycle and a significant return on investment.
- Green and safe, in line with modern standards: Full hydraulic silent operation, no dust and low noise pollution. Operators carry out remote control away from the operation point to achieve intrinsic safety, which fully complies with the increasingly strict global environmental protection regulations and construction site safety standards.
Pile Breaker Machine Details
Outstanding performance stems from in-depth research on every engineering detail. The YG pile head breaker is designed to directly address the pain points of traditional construction:
- Intelligent modularization and universal connection: The equipment adopts pin-type module connection, enabling quick disassembly, assembly and reorganization. Its power interface has high universality, which can be conveniently mounted on 20-40 ton excavators, or connected with an independent hydraulic pump station, with lifting force provided by cranes or loaders, so as to adapt to various complex on-site conditions.
- Anti-jamming conical top design: The unique drill rod guide mechanism adopts a conical top, which effectively prevents the accumulation of soil in key parts during construction, fundamentally avoids the common problems of drill rod jamming, uneven wear or abnormal fracture of ordinary pile crushers, and ensures the smoothness of continuous operation.
- Dynamic anti-seismic drill rod system: The drill rod can adaptively rotate slightly during operation. This ingenious design can effectively disperse and offset the internal stress and vibration generated by the high-pressure oil cylinder, protect the oil cylinder seal and connecting parts, and greatly improve the reliability and service life of the equipment under long-term high-intensity operation.
Pile Breaker Machine Successful Case Sharing
The excellent quality of the YG hydraulic pile head breaker has been verified in major projects around the world.
- Case 1: Singapore MRT Extension Project. In the dense construction area in the city center, the project party has extremely strict requirements on noise control, construction efficiency and safety. The Pile Breaker Machine provided by YG, which is suitable for medium-diameter pile foundations, successfully completed a large number of pile head processing tasks efficiently in the complex environment relying on its low-noise static pressure breaking and remote safe operation characteristics, and won high recognition from the contractor.
- Case 2: Lagos Port Expansion Project in Nigeria. Faced with high-strength reinforced concrete cast-in-place piles and the local harsh environment of high temperature and high humidity, the YG high-power modular equipment showed strong adaptability and durability. Its strong breaking force and anti-jamming design ensured the project progress, proving that as a reliable pile head breaker, it can output stably even under harsh working conditions.
Choose YG Machinery
When seeking pile foundation processing solutions worldwide, choosing YG means choosing a reliable, efficient and economical technical path. What we provide is not only a high-performance Pile Breaker Machine, but also a full-process service system covering technical consultation and subsequent continuous support. Our goal is to be a solid backing for the success of your project, and help you overcome challenges and win the future with the globally verified concrete pile breaker solution.
Contact YG Machinery immediately to get your exclusive customized solution, and let us work together to write more successful chapters of efficient construction.【WhatsApp/WeChat/Phone】+86 13837122632
