In Accra, the capital of Ghana, a young man named Kwame decided to purchase an egg carton machine to turn waste newspapers and old cardboard boxes into eco-friendly egg trays. Today, his small workshop not only meets local demand but also supplies egg trays to poultry farms in surrounding areas. This article shares Kwame’s experience from machine selection to production startup.【WhatsApp/WeChat/Phone】+86 13837122632
YG Egg Carton Machine Specifications
| Model | Capacity/H | Power/hour | Paper Consumption/H | Water Consumption/H |
| YG-1500 – 4X1 | 1500pcs/h | 38kw | 120kg | 240kg |
| YG-2500 – 3X4 | 2500pcs/h | 55kw | 200kg | 400kg |
| YG-3000 – 4X4 | 3000pcs/h | 60kw | 240kg | 480kg |
| YG-4000 – 4X8 | 4000pcs/h | 95kw | 320kg | 640kg |
| YG-5000 -5X8 | 5000pcs/h | 95kw | 400kg | 800kg |
| YG-7000 -6X8 | 7000pcs/h | 120kw | 480kg | 960kg |
Why Choose the Ghana Market?
Ghana is one of the fastest-growing poultry farming countries in West Africa. The local waste paper recycling system is fairly well-developed, but there is no processing stage. Kwame saw this market gap: using local waste paper to produce egg trays can reduce packaging costs for poultry farms while creating job opportunities. What he needed was not a large industrial machine, but a flexible, easy-to-operate, cost-effective small egg tray making machine.
Machine Selection: Why the YG-1500 Egg Carton Machine?
Kwame finally chose the YG-1500 – 4X1 from YG Company. This paper egg tray making machine has a capacity of 1500 pieces per hour, and its main unit dimensions are only 2800*2200*1900mm, which fits perfectly in the 200-square-meter workshop he rented.
Kwame chose the YG-1500 mainly for the following advantages:
1. High cost-effectiveness, low investment barrier
The YG-1500 is a flip-type machine with an affordable price, making it very suitable for startup clients entering the packaging industry. Kwame had limited startup capital, and this machine allowed him to enter egg tray production with a relatively small investment.
2. Four pieces per mold, double the capacity
The YG-1500 can produce four trays per mold cycle. It effectively increases capacity without increasing power or labor costs. Kwame did the math: with the same labor cost, output is one-third higher than the 1000 model, making unit cost lower.
3. Mature technology, stable operation
The main unit is welded from national standard steel, giving it a sturdy structure. The worm gear reducer provides smooth and reliable transmission. It is equipped with well-known Chinese motors, electrical components, and pneumatic parts, ensuring good overall stability. Kwame noticed during his evaluation that this traditional mechanical design, while not flashy, has a low failure rate and is easy to maintain—ideal for overseas use.
5. Versatile for different products
The YG-1500 can produce not only egg trays but also shaped trays no taller than 8cm by changing molds, such as egg cartons, coffee cup carriers, and industrial inner packaging. Kwame plans to expand his product line in the future, and this machine gives him more possibilities.
Installation and Commissioning of Paper Egg Tray Making Machine: Remote Guidance from the YG Team
After the machine arrived at Tema Port, YG provided detailed installation videos and remote guidance. Kwame hired two local workers to complete the basic installation following the drawings. Since Ghana’s voltage matches the Chinese standard (380V/50Hz), the electrical connection went smoothly. The complete egg carton machine consists of the forming main unit, pulper, air compressor, vacuum pump, mixing equipment, and pulp feeding system. After the YG team verified all connections via video, the machine passed its trial run on the first attempt.
Challenges Faced and Solutions
Kwame shared a few issues he encountered in the early stages:
1. Inconsistent pulp consistency: The first few batches showed uneven thickness. YG guided him to increase mixing time and suggested purchasing a simple consistency meter. The problem was quickly resolved.
2. Delayed mold cleaning: Residual pulp clogged the vacuum holes, causing uneven suction. Now, after each production day, workers rinse the mold with clean water and do a thorough cleaning with a soft brush once a week.
Feedback on the Small Egg Tray Making Machine
Currently, Kwame’s egg carton machine runs 6-8 hours per day, with a monthly output of about 18,000 pieces. His products mainly supply nearby poultry farms and egg retailers, and customers report that the trays are stable in quality and reasonably priced. Because he uses natural drying, production costs are kept relatively low, leaving a decent profit margin per tray. Kwame says his current output meets existing customer demand, and orders are steadily increasing. He plans to consider adding more equipment to expand capacity once operations are stable.
Advice for Potential Customers
Based on his own experience, Kwame summarized three suggestions:
1. Start small: Begin with a small egg tray making machine to test the market, then consider expanding production once orders are stable.
2. Pay attention to raw material supply: Establish stable partnerships with waste paper recyclers in advance to ensure a steady flow of materials.
3. Choose a reliable supplier: YG not only provides reliable equipment but also offers prompt after-sales support and quick problem resolution, which is especially important for overseas customers.
Contact YG: Get the Right Egg Carton Machine Solution for You
Kwame’s story is just one of many successful cases. Whether you are in Africa, Southeast Asia, South America, or other markets, whether you want to start with a small workshop or plan to build a large-scale production line, YG can provide the right egg tray production machine solution for you.
We offer:
- Free consultation: Recommend the most suitable machine based on your budget, workshop conditions, and target market
- Overseas technical support: Remote video guidance for installation and commissioning, multi-language operation manuals
- Custom mold service: Customize molds for egg trays, egg cartons, coffee cup carriers, and other products according to your needs
- After-sales support: Long-term supply of spare parts, quick response to technical issues
