What is the most troublesome job for power construction teams? Cable pulling. Especially for laying large-section and long-distance cables, a dozen workers pull hard with shouts, ending up with sore arms and low efficiency. Worse still, brute-force pulling may damage cable insulation and outer sheaths, creating potential safety hazards. hydraulic cable puller is designed to solve this problem. Its hydraulic system delivers steady and continuous pulling force. No large manpower is needed; one operator can complete cable laying for hundreds or even thousands of meters.
Cable Puller Machine Parameters
YG offers two best-selling models: YG40 and YG60.
YG40
| Performance parameter | Value |
| Max intermittent pulling force | 40KN |
| Max continuous pulling force | 30KN |
| Corresponding speed | 2.5km/h |
| Structure parameter | |
| Puller wheel diameter | 400mm |
| Groove number | 7 |
| Max diameter of applicable steel wire rope | 16mm |
| Main configurations | |
| Engine | Cummins |
| Main pump | German Rexroth |
| Main motor speed reducer | German Rexroth |
YG60
| Performance parameter | Value |
| Max intermittent pulling force | 60KN |
| Max continuous pulling force | 50KN |
| Corresponding speed | 2.5km/h |
| Max continuous pulling speed | 5km/h |
| Corresponding pulling force | 25KN |
| Structure parameter | |
| Puller wheel diameter | 450mm |
| Groove number | 7 |
| Max diameter of applicable wire coil | 1400mm |
| Main configurations | |
| Engine | Cummins |
| Main pump | German Rexroth |
Both models adopt a 7-groove puller-wheel design, which can pull multiple cables at the same time and greatly improve construction efficiency.
In-Stock Models Ready to Ship – See What’s Available
Three Advantages of YG Hydraulic Cable Puller
1. Hydraulic transmission with stable pulling-force output
Unlike the jerky pulling of electric winches, the hydraulic system provides continuous and uniform pulling force to prevent cable insulation damage caused by instantaneous overload. YG is equipped with German Rexroth hydraulic pumps and motors, delivering precise system response with minimal pressure fluctuation.
2. Cummins power with globally available spare parts
Both models come standard with Cummins diesel engines. Cummins has service networks in more than 190 countries worldwide. No matter where your project is located, spare-part supply and after-sales maintenance are guaranteed. This is especially important for users of hydraulic cable winch pullers who frequently undertake overseas projects.
3. Large-diameter 7-groove wheel for high-efficiency multi-cable laying
With puller-wheel diameters of 400 mm (YG40) and 450 mm (YG60) plus 7 rope grooves, the machine can accommodate 16 mm-diameter steel wire ropes and pull multiple cables in one operation. For scenarios such as substation incoming and outgoing lines requiring simultaneous laying of multiple circuits, construction efficiency is doubled.
Application Scenarios for Hydraulic Cable Pulling Machine
Urban Distribution Network Renovation
- Compact size for easy access in narrow spaces such as underground pipe galleries and cable trenches.
- Steady hydraulic pulling avoids pulling damage to existing cables inside trenches.
- Ideal for frequent site-transfer demands in old-town power-grid upgrading projects.
Substation Projects
- Large-section and numerous incoming/outgoing cables; single-cable laying is time-consuming and inefficient.
- The 7-groove puller wheel supports simultaneous laying of multiple circuits in one operation.
- Adjustable pulling force adapts to cables of different voltage levels from 10kV to 220kV.
Long-distance Cross-river / Cross-road Construction
- Long laying distance and high friction resistance require stable and continuous pulling force.
- The hydraulic system maintains maximum torque at low speeds without power drop as distance increases.
- Cummins engine works independently in off-grid field environments without site-power restrictions.
Wind Farm Construction
- Uniform-specification collection-line cables with long routes and many branches for high-volume laying efficiency.
- Most construction sites feature gravel or temporary roads; tracked chassis deliver strong climbing capacity.
- High-altitude-version Cummins engines are optional for high-altitude areas to avoid power attenuation.
Industrial Plant Power Distribution
- Long-distance high-voltage cable laying from distribution rooms to workshops with many bends.
- Precise control over pulling speed and force prevents damage to cable outer sheaths around bends.
- Limited indoor working space; the machine can work together with guide wheels and corner pulley sets.
How to select a suitable Cable Puller Machine
When purchasing a cable puller machine, focus on the following factors:
- Cable cross-section and quantity — For single large-section cables, greater pulling force is required; choose YG60 (50KN continuous pulling force). For multiple medium-and-small-section cables, YG40 (30KN continuous pulling force) is sufficient.
- Laying distance — Longer distance brings higher friction resistance, so reserve pulling-force margin. YG60 is recommended for long-distance laying over 500 meters.
- Construction-speed requirements — Under light-load conditions (25KN), YG60 can reach a continuous pulling speed of 5 km/h, suitable for tight-schedule projects.
- Outdoor vs indoor operation — For outdoor work, prioritize engine power and environmental adaptability; for indoor work, focus on machine size and noise level.
- Hydraulic component quality — The hydraulic system is the core. Rexroth pumps and valves offer far better reliability and service life than ordinary domestic parts.
Daily Maintenance Tips for Hydraulic Cable Pulling Machine
- Shift-by-shift inspection: Check hydraulic oil level, engine oil, and coolant; make sure all pipeline connections are leak-free.
- Hydraulic system: Change hydraulic oil and filters every 500 working hours to prevent impurities from wearing precision hydraulic components.
- Puller wheel: Inspect rope-groove wear; repair or replace the wheel disc for severely worn grooves in time.
- Steel wire rope: Check for broken wires, kinks, or heavy wear before each use; replace immediately if it reaches scrapping standards.
- Engine: Change engine oil and filters regularly per Cummins maintenance manual; keep air filters clean.
- Long-term storage: Drain moisture from the hydraulic system, apply anti-rust treatment, and run the machine periodically to avoid seal aging.
FAQ about Hydraulic Cable Puller
Q: What is the difference between a hydraulic cable puller and an ordinary electric winch?
A: The hydraulic puller delivers smooth torque without jerks, protecting cable insulation. It can output maximum torque at low speeds for long-distance heavy-load pulling. Electric winches have simple structures but fluctuating pulling force, better for short-distance light-load tasks.
Q: How to choose between YG40 and YG60?
A: YG40 works well for distribution projects of 35kV and below with moderate-section cables. If you often handle large-section high-voltage cables or long-distance cross-river laying, YG60 is recommended for sufficient pulling-force reserve.
Q: What brands are used for the hydraulic system?
A: YG adopts German Rexroth hydraulic pumps and motor reducers, a world-renowned brand with reliable performance and long service life.
Q: Can I choose other engine brands?
A: Cummins is standard. Other brands are available for custom orders according to specific requirements.
Q: How many cables can the 7-groove puller wheel pull at once?
A: Normally, 3-7 cables can be pulled simultaneously, depending on cable outer diameter and groove spacing; refer to actual cable specifications.
Contact Us
Whether you are a power-construction contractor or equipment dealer, YG can provide customized hydraulic cable puller solutions matching your project needs. YG40 and YG60 cover a pulling-force range of 30KN-60KN. Cummins power plus Rexroth hydraulic systems guarantee core performance, and the 7-groove puller-wheel design makes multi-cable laying standard. Contact YG for quotations and technical documents for the hydraulic cable pulling machine.
