In São Paulo, Brazil, a medium sized egg company with 20,000 laying hens produces about 500,000 eggs per month, and packaging costs have long been high. Carlos, the company manager, decided to import a paper egg tray machine to make egg trays in house using waste cardboard and old newspapers from the factory.【WhatsApp/WeChat/Phone】+86 13837122632
Egg Crate Making Machine for Sale: Parameters
| Model | Capacity/H | Power/hour | Paper Consumption/H | Water Consumption/H |
| YG-1500 – 4X1 | 1500pcs/h | 38kw | 120kg | 240kg |
| YG-2500 – 3X4 | 2500pcs/h | 55kw | 200kg | 400kg |
| YG-3000 – 4X4 | 3000pcs/h | 60kw | 240kg | 480kg |
| YG-4000 – 4X8 | 4000pcs/h | 95kw | 320kg | 640kg |
| YG-5000 -5X8 | 5000pcs/h | 95kw | 400kg | 800kg |
| YG-7000 -6X8 | 7000pcs/h | 120kw | 480kg | 960kg |
Customer Requirements
In São Paulo, Brazil, a medium sized egg company with 20,000 laying hens produces about 500,000 eggs per month, with high packaging costs. Carlos previously bought pulp egg trays at about 0.4 BRL each, costing around 20,000 BRL per month. He wanted to use about 5 tons of waste cardboard generated monthly at the factory to reduce outsourcing, and needed a machine with stable capacity, simple operation, and controllable drying energy consumption. Close attention was also paid to the egg carton machine price.
Solution: YG Paper Egg Tray Machine
Based on Carlos’s needs, YG recommended a rotary-drum type egg crate making machine for sale — the YG-2500 model, equipped with a metal drying line. Here are four key points of the solution:
- Machine matching: The YG-2500 produces 2500 pieces per hour. Running about 6–7 hours per day meets the company’s needs, and extra trays can be sold externally. This egg crate making machine for sale uses four-station pulp suction and runs stably for continuous production.
- Reasonable price: Carlos compared egg carton machine price from several suppliers, and YG’s offer was very competitive among similar machines. The total investment for the complete line (main machine, pulper, vacuum pump, air compressor, metal drying line) can be recovered in about one year.
- Metal drying selected: The metal drying line uses natural gas or biomass hot blast heating, with even temperature and fast drying. Compared with brick kilns, the metal drying line takes less space (multi-layer line workshop length ≤40 meters) and has low heat loss, suitable for Brazil’s local climate.
Practical Application of the Paper Egg Tray Machine: From Waste Paper to Finished Products
Carlos installed the machine next to the factory warehouse, running 6–7 hours daily. Here is the actual application:
- Raw material collection: The factory produces about 150 kg of waste cardboard per day. With additional waste cardboard from nearby supermarkets, it basically meets production needs. The waste paper used to require paid disposal; now it becomes raw material.
- Pulping and forming: Waste paper goes into a hydrapulper and mixes with water to make pulp. Through the forming machine’s suction and vacuum dewatering, 2500 egg trays use about 200 kg of waste paper and 400 liters of water. Water can be recycled, so actual water consumption is even lower.
- Metal drying process: Wet egg trays enter the multi-layer metal drying line, heated by a biomass pellet hot blast furnace at 180–200℃, drying in about 45–60 minutes. The internal hot air circulation ensures high efficiency, and the moisture content of finished trays is below 12%.
- Packaging and use: Dried egg trays go directly to the packaging room for eggs. Extra output (several hundred pieces per day) is sold to nearby small farms at a low price for extra income.
- Flexible mold change: This egg tray production machine can also change molds to make fruit trays and coffee trays. Carlos plans to offer processing services for local fruit dealers to improve machine utilization.
Why Is the YG Paper Egg Tray Machine So Popular?
YG’s paper egg tray machine is widely welcomed by medium sized enterprises for five main reasons:
- Good cost performance: Egg carton machine price is reasonable among similar equipment, while construction is solid — the main frame uses national standard steel, water-contact parts are 304 stainless steel, and motors and indexers are from reputable brands.
- High-efficiency metal drying: YG’s multi-layer metal drying line saves space and fuel with hot air circulation. Unlike sun drying or brick kilns, it is not affected by weather and supports year-round continuous production.
- Wide capacity range: From 1000 to 7000 pieces per hour, YG provides both rotary and flip-type models. Medium enterprises usually choose 2500–4000 pcs/h models with single or multi-layer metal drying.
- Eco-friendly and cost-saving: Using waste paper reduces disposal costs. The finished products are biodegradable and meet local environmental requirements, improving the company’s green image.
Tips for Buying an Egg Tray Production Machine
When choosing an egg tray production machine, first calculate your daily egg tray demand and available waste paper. When daily output is below 10,000 pieces, a flip-type machine plus sun drying (if sunny) or a small metal drying line is suitable. For daily output between 10,000 and 30,000 pieces, choose a rotary machine (such as YG-2500 or YG-3000) with a multi-layer metal drying line. If daily output exceeds 50,000 pieces, a large metal drying line is recommended. All YG paper egg tray machine units can be customized based on raw materials and workshop space.
Contact Us
A paper egg tray machine helps farms and packaging factories produce egg trays from waste paper and cut outsourcing costs. YG provides complete solutions from pulping to metal drying, with fair egg carton machine price and durable equipment. Contact us now for a customized quote and free project design.
